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Garments Manufacturing Excellence

From approved samples to export-ready garments – Built on fit accuracy, production discipline, and delivery control.
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From Fabric Control to Finished Garments

Garment production doesn’t start at the sewing line.
 It starts with fabric control, pattern accuracy, and disciplined sampling.

At SAS Texexport, our garment development process is structured to eliminate surprises in bulk production. By managing fabric handling, pattern making, sampling, grading, cutting, stitching, finishing, and shipment in-house, we maintain control over fit, sizing consistency, fabric behavior, and final presentation – across every style and every size.

GARMENTS MANUFACTURING PROCESS

Planned. Controlled. Delivered at Scale.

PHASE 1:

FABRIC CONTROL & SAMPLING

Fabric In-House & Storage

All fabrics are received, logged, and stored under controlled conditions to protect:
  • Shade accuracy


  • Texture integrity


  • Moisture balance

Fabric Shrinkage Panel Process

Fabric panels are tested to understand shrinkage behavior and dimensional movement.
This step protects:
  • Final garment measurements


  • Post-wash fit


  • Size stability in bulk production


G.G.T Pattern Making

Initial garment patterns are developed by considering:
  • Design intent


  • Fabric behavior


  • Fit standards and construction logic

Sample Cutting

Fabric is cut strictly according to approved patterns to produce development samples for:

  • Fit testing


  • Construction validation

Sample Stitching

Samples are stitched by skilled operators to verify:

  • Seam strength


  • Stitch construction


  • Structural integrity

Sample Washing

Samples undergo washing to assess:

  • Fabric response


  • Color behavior


  • Shape retention

Sample Finishing

Samples are finished to refine:
  • Appearance


  • Hand-feel


  • Overall presentation

PHASE 2:

PATTERN & SIZE DEVELOPMENT

G.G.T Pattern Grading Process (All Sizes)

Approved patterns are graded into all required sizes while maintaining:
  • Proportion
  • Balance
  • Fit consistency

Size Development / Size Correction

Fit refinements are applied based on grading results and buyer specifications to ensure consistency across the size range.

PHASE 3:

PRODUCTION PLANNING & CUTTING

Plot Production Marker

Optimized markers are created to:
  • Maximize fabric utilization


  • Minimize wastage

Cutting Production Marker (Cutting Department)

Fabric is cut in bulk using approved markers under strict accuracy controls to ensure cutting precision.

PHASE 4:

GARMENT PRODUCTION

Garment Stitching (Stitching Department)

Bulk garments are stitched on dedicated production lines by trained teams, maintaining:

  • Construction consistency


  • Production rhythm


  • Output discipline

Quality Control Checking

In-line and end-line inspections verify:
  • Stitch quality


  • Measurements


  • Workmanship

PHASE 5:

FINISHING & FINALIZATION

Kaj, Button, Bartack, Rivet, Shade & Press

Final garment components and checks include:
  • Button and rivet fixing


  • Bartack reinforcement


  • Shade matching


  • Pressing for presentation

Washing

Garments undergo final washing according to buyer and design requirements.

Back Process

Post-wash inspections, trimming, and corrective actions prepare garments for final finishing.

Finishing / Cropping

Threads are trimmed, final touches applied, and garments prepared for packing.

PHASE 6:

PACKAGING & SHIPMENT

Labeling & Packaging

Buyer-specific labels, tags, and packaging are applied according to approved guidelines.

Shipment

Finished garments are packed, documented, and shipped under controlled logistics procedures to global destinations.

Built Into Every Stage

Every step of fabric and garment production is monitored through defined checkpoints maintaining accuracy, consistency, and buyer compliance from development to dispatch.

TESTIMONIALS

STRAIGHT FROM OUR PARTNERS

Brand Trailblazer

Fresh, green, and always on point.

Supply Pro

Ethical work from start to finish.

Sourcing Vet

They set the bar high in denim.

Compliance That Supports Production Integrity

Our fabric and garment operations are supported by globally recognized certifications covering quality systems, workplace standards, and ethical manufacturing.

Group 40 (1)
Group 39
Group 35
Group 36
Group 38 (1)

Looking for a fabric-driven garment partner you can trust?

From development to delivery, we build garments that hold their shape, size, and quality in the real world.

Start Your Garment Production With Us
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